Sample Case:
Process standardization to improve
Quality control
* 20% fewer product defects
* 15% less waste and costs due to waste
* 25% improvement in overall product quality
* 10% increase in operational efficiency
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Company Background:
A medium-sized packaging company with 85 employees, produces custom packaging solutions for the food and beverage industry. The company works in three shifts to meet increasing demand, but struggles to keep product quality consistent, especially between shifts.
Challenge:
Despite having set protocols, the company often experienced variations in product quality between shifts, resulting in higher scrap rates and rework. Inconsistencies in how operators followed procedures led to defects in the packaging material, and without real-time visibility, management struggled to identify the root causes of these issues. The lack of standardised processes across shifts not only increased waste but also hurt the company’s reputation with its clients.
Solution:
With the MES , the company is standardizing its manufacturing processes so that all operators follow the same workflows and procedures, regardless of shifts. The MES system provides real-time visibility into each step of the manufacturing process, allowing for better monitoring of quality parameters such as material thickness, seal strength and temperature settings.
Operators receive alerts if any parameters fall outside the predefined thresholds, enabling them to make adjustments in real time. Additionally, the MES logs all production data, making it easier for management to track and analyse performance across shifts, identify patterns, and address recurring issues.
Outcome
By improving production management, the company can expect:
- 20% fewer product defects as all shifts follow the same standardized workflows and quality controls.
- 15% less waste and costs due to waste, thanks to real-time alerts and consistent process instructions.
- 25% improvement in overall product quality, leading to increased customer satisfaction and fewer complaints.
- 10% increase in operational efficiency, as operators can focus more on production and less on manual quality checks.
Schedule now a introduction meeting with Joep
Are you dealing with inconsistent product quality between shifts? Ontdek hoe Syndustry MES je kan helpen processen te standaardiseren en de kwaliteitscontrole te verbeteren. Neem vandaag nog contact met ons op!
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Frequently asked questions about a personal appointment:
What can I expect from a meeting with Joep?
During a personal conversation, we'll discuss your current production processes and explore together how Syndustry MES can optimize them. You will gain insights into the functionalities and benefits of our solution, specifically tailored to your situation.
How long does a typical meeting take?
A typical meeting takes about 30 minutes. We ensure enough time to answer your questions and give a clear picture of the possibilities with our MES.
Should I prepare for the meeting?
It would be helpful if you have some information about your current processes at hand, but it is not necessary. We can also help you gather the relevant information during the meeting.
Are there any costs associated with the meeting?
No, this appointment is completely non-binding and free of charge. It is an opportunity for you to learn more about our MES and what we can do for your business.